Pixy Electric Conversion Kit — Drop-In Bolt-On EV Powertrain for Automotive and Non-Automotive Applications

-----------------Pixy Electric Conversion Kits--------- — Drop-In Bolt-On Powerpacks

Electric Conversion Kits for Cars, SUVs, Vans, and Tractors

4x4 vehicles, van, light truck, and agricultural tractor powered by Pixy Electric Drive System for rural and remote mobility applications where fuel is scarce and electricity is locally available.

Pixy manufactures electric conversion kits powered by advanced air-cooled PMSM- traction motor engineered to directly replace internal combustion engines across a wide range of vehicles.
To simplify installation at the user’s end, we offer pre-integrated “Drop-In and Bolt-On” powerpacks.

At present, Pixy has developed engine-replacement powerpacks compatible with Suzuki and Mahindra platforms, including Gypsy, Swift, Eeco Vans, Thar, and Bolero.
For other vehicle models, Pixy supplies Bolt-On powerpacks built to customer-provided integration dimensions, ensuring precise fitment and ease of installation.

--------------------------------Electric Conversion Kits-------------------------------for Non-Automotive and Off-Highway Equipment

Marine craft, snowmobile, farm utility vehicle, and industrial equipment powered by Pixy Electric Drive System, offering a clean electric alternative to traditional IC engines across non-automotive sectors.

For non-automotive equipment powered by SAE-standard engines — such as snowmobiles, outboard motors, garden machinery, tractors, and utility equipment — Pixy delivers SAE-compatible electric powerpacks that mount directly on existing driveline interfaces.

This standardised compatibility simplifies engine replacement, minimises engineering effort, and provides a simple, reliable, and scalable path to electric transition — ideal wherever quick conversion, performance, and safety are mission-critical.

Drop-In, Bolt-On Electric Drive — Engine Replacement Made Simple

Pixy’s Drop-In, Bolt-On Electric Drive System replaces the internal combustion engine in minutes — delivering instant torque, smooth acceleration, and reliable performance even on the most rugged terrain.

Designed as a true plug-and-play powerpack, the Pixy Electric Drive precisely replicates the engine’s mounting geometry, alignment points, and load paths. This allows direct installation on existing platforms without structural or drivetrain modifications, simplifying the electric transition for OEMs and retrofitters alike.

For conversion specialists, Pixy’s pre-integrated electric powerpacks enable quick, repeatable, and reliable installations with minimal tools and no need for advanced facilities.

By eliminating engineering complexity, Pixy makes electric mobility commercially viable even in remote or fuel-scarce regions — while retaining the strength, durability, and performance expected from conventional engine-powered equipment.

Simpler, Safer, and Smarter Electric Conversion Kits

Comparison of Pixy Electric Drive System and Tata Nexon electric drivetrain, showing Pixy’s simpler, air-cooled, low-voltage system with compact and uncluttered installation.

The Pixy Electric Drive System is engineered for simplicity, safety, and reliability — making electric conversion practical even in regions where service infrastructure is limited.

Unlike conventional high-voltage, liquid-cooled systems that rely on expensive controllers, complex insulation, and specialized technicians, Pixy employs a low-voltage, air-cooled PMSM powerpack that delivers strong performance with unmatched ease of installation and maintenance.

The low-voltage design removes the safety risks associated with high-voltage circuits, lowers the cost of control electronics, and makes the system serviceable by local mechanics using standard tools. Its modular construction allows easy plug-and-play replacement of individual components, reducing downtime and simplifying field repairs.

For retrofitters, Pixy’s pre-integrated electric conversion kits offer a complete, ready-to-install solution that transforms existing vehicles and equipment into efficient electric platforms — without sacrificing reliability or performance.

Pixy redefines electric mobility with a powertrain that’s technically advanced yet mechanically familiar, ensuring dependable operation, safer conversions, and a lower total cost of ownership — whether on the road, off-road, or at sea.

 

Real-World Projects and Proven Conversions

Indian Air Force Gypsy Conversion — Presidential Parade Vehicle

Electric Gypsy converted by Pixy Electric Drive System for the Indian Air Force, used by the President of India during ceremonial parade.

Field-Testing Of Electric Gypsy By The Indian Army

Pixy Electric Drive System field-tested by the Indian Army on converted Gypsy in extreme off-road desert conditions.

Mahindra Thar — Field Testing of Pixy Electric Conversion Kit

An Electric Conversion Kit Built Like An Engine

Pixy Electric Conversion Kit tested on Mahindra Thar for rugged off-road performance and durability.

Maruti Gypsy — Electric Conversion for Forest and Wildlife Applications

Maruti Gypsy converted with Pixy Electric Drive System for silent, emission-free operation in forest and wildlife areas.

Vintage Fiat — Classic Elegance Reimagined with Electric Power

Comparative performance chart showing Pixy Electric Drive System delivering engine-like torque and sustained power with low voltage PMSM technology

Heavy-Duty Electric Conversion Kits & Electrohydraulic Power Systems

Heavy-duty off-highway equipment powered by Pixy Electric Drive System, demonstrating sustained full power delivery and rugged reliability in demanding conditions.

The Pixy Electric Drive System is built for endurance — engineered to deliver continuous full-rated power under the toughest operating conditions. Whether in long-duration, high-load, or off-road applications, or in extreme climates from desert heat to sub-zero mountain passes, Pixy EDS ensures consistent torque and output without derating or shutdown.

Where most high-voltage, liquid-cooled electric systems struggle with overheating, derating, or component stress, Pixy’s low-voltage, air-cooled PMSM architecture maintains stable performance without reliance on complex cooling circuits or sensitive electronics. This makes it ideal for heavy-duty, mission-critical equipment that must perform reliably in remote or harsh environments.

In addition to direct-drive applications, Pixy’s electrohydraulic power systems replace conventional diesel-hydraulic setups in heavy machinery such as earthmovers, cranes, mining and tunneling equipment, and airport ground-support vehicles. By using independent motors to power hydraulic pumps, these systems deliver precision control, energy efficiency, and fuel savings — enabling hybrid or fully electric operation.

The result is a robust, maintenance-friendly power solution that provides IC engine–level reliability, lower operating costs, and unmatched uptime. For retrofitters and system integrators, Pixy offers the ideal powertrain foundation for dependable performance in the most demanding industrial and off-highway environments.

India’s Growing Opportunity for Electric Conversion and Retrofitment

Remote Indian village illuminated at dusk with electric lights powered by Pixy Electric Drive Systems, symbolizing clean energy access and rural mobility empowerment.

Why Should India Encourage Retrofitment?

India requires a wide variety of vehicles — in size, function, and performance — to meet diverse mobility needs. OEMs cannot immediately supply all these in electric form.
Retrofitment provides a practical bridge between today’s internal combustion engine (ICE) vehicles and tomorrow’s electric mobility future.

The cost gap between ICE and EVs remains high in lower-priced segments, making retrofitment a viable and cost-effective alternative until EV prices fall.
By enabling the reuse of existing vehicles, retrofitment also avoids premature scrapping, reduces waste, and accelerates the country’s transition to electric mobility without waiting for new vehicle production to scale up.


Advantages of Pixy Retrofitment Kits

Pixy Electric Drive Systems offer Drop-In, Bolt-On compatibility that simplifies conversion. Each system is factory-assembled, tested, and validated, ensuring plug-and-play reliability and uncompromised safety.

Unlike improvised solutions, Pixy kits are designed to integrate with the existing ICE driveline, providing OEM-level performance and longevity.
Whether for fleet operators, service workshops, or entrepreneurs, Pixy enables a faster, simpler, and safer path to electrification — without redesigning the vehicle or compromising dynamic performance.


Technical Challenges in Developing Drop-In, Bolt-On Conversion Kits

Developing a safe and repeatable retrofit system demands disciplined engineering and controlled validation.
Some of the key challenges include:

  • The Electric Drive System (EDS) is the core of each kit. It must be model-specific, dimensionally matched, and dynamically tuned for the target vehicle.

  • Generic or off-the-shelf motors cannot ensure optimum performance or reliable field integration.

  • kit developed for one model cannot be directly used on another — every variant requires its own engineering, validation, and certification.

  • In-house component design and supplier-specific development are essential to ensure compatibility and quality.

  • Each kit must be fully pre-integrated and tested at the factory before dispatch to installation partners.

  • Assembling loose components sourced from multiple vendors directly on the vehicle is unsafe, time-consuming, and uneconomical.


Opportunities for Retrofitment Partners

Pixy Electric is expanding through Retrofitment Partnerships.
We aim to remain focused on developing and manufacturing Electric Drive Systems while empowering our partners to take up retrofitment business opportunities in their regions.

If you are interested, identify a specific vehicle model or equipment type with a large population in your area. Pixy can then develop, certify, and supply a dedicated conversion kit for that model — ensuring both technical integrity and regulatory compliance.


Target Segments for Pixy EDS

Pixy systems are suitable for any engine-driven application — automotive or non-automotive.
From passenger cars and utility vehicles to agricultural equipment, construction machinery, and defense applications — each conversion is evaluated for technical, economic, and legal feasibility before deployment.


Can Any ICE Vehicle Be Converted to Electric?

Technically, almost any ICE vehicle can be converted to electric.
However, the cost and complexity vary depending on the model.

  • High-end or complex vehicles (e.g., Mercedes, BMW) require extensive engineering and higher certification costs.

  • Simpler, mass-market vehicles are more economical and faster to convert.


How to Select an Ideal Vehicle for Retrofitment

Retrofitment kits are model-specific, not universal.
When choosing a vehicle, follow these guidelines:

  1. Avoid models already available as factory EVs — subsidies make retrofitment less cost-effective.

  2. Avoid very low-cost vehicles (e.g., Maruti 800) where the kit may cost more than the vehicle.

  3. Prefer vehicles that lack an EV version but can gain clear advantages in electric form — such as SUVs, MPVs, and 4x4s.

  4. Select vehicles with high fuel costs to achieve maximum operating cost savings after conversion.


Legal Requirements for Selling Retrofitment Kits in India

  • Every retrofitment kit must be certified by an authorized testing agency such as ARAI or ICAT.

  • The manufacturer must submit a prototype vehicle equipped with the kit for testing and approval before commercial sale.

  • The first certification typically costs ₹20 lakh, and certification for an additional model costs less but still requires submission of another prototype.


Which Vehicles Can Be Converted Without Certification

  • Vehicles not operating on public roads (e.g., airport, mining, factory, or estate vehicles) generally do not require roadworthy certification, subject to local laws.

  • Non-automotive or special-purpose equipment and certain vintage cars may also be converted under specific exemptions as per State Motor Vehicle Rules.
    Legal due diligence is essential before undertaking any such conversion.


Pixy Electric Drive Systems company logo and contact address in India, representing a leading manufacturer of drop-in, bolt-on electric drive systems for OEMs and retrofitment.